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SERVICES

1. R&D and Engineering Design

  • Analyzing the suitability of customer-provided technical drawings (CAD) for polyurethane production.

  • Determining the most appropriate chemical formulation and density for the intended application (automotive, medical, sports).

  • Reverse engineering and improvement studies for existing parts.

2. Custom Mold Design and Production

  • High-precision mold manufacturing tailored to each project and the desired product geometry.

  • Special molding techniques to achieve seamless and flawless surfaces for complex designs.

  • Long-lasting mold solutions that provide cost-performance optimization.

3. Prototyping and Sample Production

  • Preparation of exact 1:1 samples that the customer can physically test before major investments and mass production.

  • Conducting ergonomics, assembly compatibility, and durability tests on the sample.

  • Finalizing the production formulation (recipe) based on customer approval.

4. Mass Production and Integration

  • On-time delivery of high-volume projects utilizing advanced machinery within our 5,000 m² integrated facility.

  • Production of ready-to-assemble, integrated parts (insert molding) by casting/injecting directly onto wood, sheet metal, or metal frames, going beyond standard polyurethane casting.

5. Quality Control and Certification

  • Inspecting every batch off the production line for dimensional accuracy, density, and surface quality.

  • Ensuring compliance with non-flammability and flame retardancy standards according to industry requirements (especially for automotive, public transit, and cinema seating).

  • Conducting fatigue testing against abrasion, tearing, and continuous pressure.

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