SERVICES
1. R&D and Engineering Design
-
Analyzing the suitability of customer-provided technical drawings (CAD) for polyurethane production.
-
Determining the most appropriate chemical formulation and density for the intended application (automotive, medical, sports).
-
Reverse engineering and improvement studies for existing parts.
2. Custom Mold Design and Production
-
High-precision mold manufacturing tailored to each project and the desired product geometry.
-
Special molding techniques to achieve seamless and flawless surfaces for complex designs.
-
Long-lasting mold solutions that provide cost-performance optimization.
3. Prototyping and Sample Production
-
Preparation of exact 1:1 samples that the customer can physically test before major investments and mass production.
-
Conducting ergonomics, assembly compatibility, and durability tests on the sample.
-
Finalizing the production formulation (recipe) based on customer approval.
4. Mass Production and Integration
-
On-time delivery of high-volume projects utilizing advanced machinery within our 5,000 m² integrated facility.
-
Production of ready-to-assemble, integrated parts (insert molding) by casting/injecting directly onto wood, sheet metal, or metal frames, going beyond standard polyurethane casting.
5. Quality Control and Certification
-
Inspecting every batch off the production line for dimensional accuracy, density, and surface quality.
-
Ensuring compliance with non-flammability and flame retardancy standards according to industry requirements (especially for automotive, public transit, and cinema seating).
-
Conducting fatigue testing against abrasion, tearing, and continuous pressure.
